Telison has pioneered the adoption of industry-leading, fully automated flat enameled wire production equipment. The facility currently operates multiple integrated automated production lines, specializing in precision miniature enameled flat copper wire, high-performance copper-clad aluminum enameled wire, and lead-free tinned flat copper wire. Our products offer diverse temperature resistance ratings up to 240℃, and customization options are available for clients.
Description
Flat enameled wire refers to a winding wire produced by drawing, extruding, or rolling an oxygen-free copper rod through a die of specific specifications, followed by multiple coating applications of insulating varnish. The "flat" in flat enameled wire denotes the material's shape. Compared to enameled round copper wire or enameled hollow copper wire, flat enameled wire exhibits excellent insulation and corrosion resistance.
Telison's PIW is a high-temperature insulated wire with a thermal class rating of 240°C, meeting the requirements for 800V high-voltage platforms. It is suitable for applications such as new energy vehicle motors, micro-motors, automotive sensors, transformers, and solenoids.
Features
- Telison's PIW is a high-temperature insulated wire with a thermal class rating of 240°C
- Meeting the requirements for 800V high-voltage platforms
- High heat resistance
- Excellent chemical resistance
- Uniform enamel coating application, ensuring superior insulation properties
- Excellent winding performance and bendability, with elongation exceeding 30%
- Suitable for applications such as new energy vehicle motors, micro-motors, automotive sensors, and solenoids
- Compliant with NEMA, IEC, JIS, or customer-specified standards
|
PIW |
|||||
|
Thermal Class |
Thermal Shock Temperature GB/T 7095.5-7 IEC 60317-27-29 |
Breakdown Voltage GB/T 7095.5-7 IEC 60317-27-29 |
Elongation IEC 60317-0-2 |
Solderability |
Bondability |
|
240℃ |
≥260℃ |
≥700V |
≥30% |
Non-solderable |
Non-bondable |
Specifications
Product Dimensions and performance standards
Products Size Range: Wide: 0.50-7.00mm Thickness: 0.08-1.60mm Minimum Insulation Thickness: 0.01mm(Single Side)
Wire Types: UEW, EI/AIW, AIW, PIW,HB-UEW, HB-EI/AIW, HB-AIW, HB-PIW
|
Number |
Size(mm) |
Thickness( With Paint Film,mm) |
Wide Range( With Paint Film,mm) |
Breakdown Voltage(V) |
Elongation(%) |
Bondability(N) |
|
1 |
0.08*0.80 |
MAX≤0.14 |
MAX≤0.91 |
≥700V |
≥30 |
≥0.3 |
|
2 |
0.10*1.00 |
MAX≤0.16 |
MAX≤1.11 |
≥700V |
≥30 |
≥0.3 |
|
3 |
0.11*1.20 |
MAX≤0.17 |
MAX≤1.31 |
≥700V |
≥30 |
≥0.3 |
|
4 |
0.13*1.00 |
MAX≤0.19 |
MAX≤1.11 |
≥700V |
≥30 |
≥0.3 |
|
5 |
0.15*1.00 |
MAX≤0.21 |
MAX≤1.11 |
≥700V |
≥30 |
≥0.3 |
|
6 |
0.15*1.20 |
MAX≤0.21 |
MAX≤1.31 |
≥700V |
≥30 |
≥0.3 |
|
7 |
0.15*1.50 |
MAX≤0.21 |
MAX≤1.61 |
≥700V |
≥30 |
≥0.3 |
|
8 |
0.15*2.00 |
MAX≤0.21 |
MAX≤2.11 |
≥700V |
≥30 |
≥0.3 |
|
9 |
0.16*1.45 |
MAX≤0.22 |
MAX≤1.51 |
≥700V |
≥30 |
≥0.3 |
|
10 |
0.18*1.00 |
MAX≤0.24 |
MAX≤1.11 |
≥700V |
≥30 |
≥0.3 |
|
11 |
0.20*1.20 |
MAX≤0.26 |
MAX≤1.31 |
≥700V |
≥30 |
≥0.3 |
|
12 |
0.20*1.50 |
MAX≤0.26 |
MAX≤1.61 |
≥700V |
≥30 |
≥0.3 |
|
13 |
0.20*1.80 |
MAX≤0.26 |
MAX≤1.91 |
≥700V |
≥30 |
≥0.3 |
|
14 |
0.20*2.40 |
MAX≤0.26 |
MAX≤2.51 |
≥700V |
≥30 |
≥0.3 |
|
15 |
0.20*2.50 |
MAX≤0.26 |
MAX≤2.61 |
≥700V |
≥30 |
≥0.3 |
|
16 |
0.25*3.00 |
MAX≤0.31 |
MAX≤3.11 |
≥700V |
≥30 |
≥0.3 |
|
17 |
0.28*3.00 |
MAX≤0.34 |
MAX≤3.11 |
≥700V |
≥30 |
≥0.3 |
|
18 |
0.30*1.20 |
MAX≤0.36 |
MAX≤1.31 |
≥700V |
≥30 |
≥0.3 |
|
19 |
0.30*1.50 |
MAX≤0.36 |
MAX≤1.61 |
≥700V |
≥30 |
≥0.3 |
|
20 |
0.30*2.00 |
MAX≤0.36 |
MAX≤2.11 |
≥700V |
≥30 |
≥0.3 |
|
21 |
0.32*1.80 |
MAX≤0.38 |
MAX≤1.91 |
≥700V |
≥30 |
≥0.3 |
|
22 |
0.34*1.40 |
MAX≤0.40 |
MAX≤1.51 |
≥700V |
≥30 |
≥0.3 |
|
23 |
0.40*1.20 |
MAX≤0.46 |
MAX≤1.31 |
≥700V |
≥30 |
≥0.3 |
|
24 |
0.40*1.50 |
MAX≤0.46 |
MAX≤1.61 |
≥700V |
≥30 |
≥0.3 |
|
25 |
0.40*2.00 |
MAX≤0.46 |
MAX≤2.11 |
≥700V |
≥30 |
≥0.3 |
|
26 |
0.40*3.00 |
MAX≤0.46 |
MAX≤3.11 |
≥700V |
≥30 |
≥0.3 |
|
27 |
0.40*3.30 |
MAX≤0.46 |
MAX≤3.41 |
≥700V |
≥30 |
≥0.3 |
|
28 |
0.40*4.50 |
MAX≤0.46 |
MAX≤4.61 |
≥700V |
≥30 |
≥0.3 |
|
29 |
0.47*3.53 |
MAX≤0.53 |
MAX≤3.64 |
≥700V |
≥30 |
≥0.3 |
|
30 |
0.49*1.60 |
MAX≤0.55 |
MAX≤1.71 |
≥700V |
≥30 |
≥0.3 |
|
31 |
0.50*1.50 |
MAX≤0.56 |
MAX≤1.61 |
≥700V |
≥30 |
≥0.3 |
|
32 |
0.50*1.80 |
MAX≤0.56 |
MAX≤1.91 |
≥700V |
≥30 |
≥0.3 |
|
33 |
0.50*4.50 |
MAX≤0.56 |
MAX≤4.61 |
≥700V |
≥30 |
≥0.3 |
|
34 |
0.60*2.00 |
MAX≤0.66 |
MAX≤2.11 |
≥700V |
≥30 |
≥0.3 |
|
35 |
0.80*3.80 |
MAX≤0.86 |
MAX≤3.91 |
≥700V |
≥30 |
≥0.3 |
|
36 |
0.80*4.00 |
MAX≤0.86 |
MAX≤4.11 |
≥700V |
≥30 |
≥0.3 |
Manufacturing Scope of Flat Wire
Certificate
The product has been certificated by SGS and UL
Application
Telison's PIW is suitable for applications such as new energy vehicle motors, micro-motors, automotive sensors, transformers, and solenoids.
Package
|
Bobbin Type |
Flange Diameter |
Barrel Diameter |
Barrel Length |
Flange Thickness |
Axis Hole |
Standard Weight of Wire Carried |
||||
|
|
P-5 |
160 |
90 |
90 |
12 |
20 |
5.0±1 |
|||
|
P-10 |
200 |
90 |
110 |
12 |
25 |
9.0+5 |
||||
|
P-30 |
300 |
130 |
130 |
15 |
31 |
25.0+ 10 |
Hot Tags: class 240 polyimide enamelled flat wire, China class 240 polyimide enamelled flat wire manufacturers, suppliers, factory, Class 240 Polyimide Enamelled Flat Wire, piw
