Telison has pioneered the adoption of industry-leading, fully automated flat enameled wire production equipment. The facility currently operates multiple integrated automated production lines, specializing in precision miniature enameled flat copper wire, high-performance copper-clad aluminum enameled wire, and lead-free tinned flat copper wire. Our products offer diverse temperature resistance ratings up to 240℃, and customization options are available for clients.
Description
Flat enameled wire refers to a winding wire produced by drawing, extruding, or rolling an oxygen-free copper rod through a die of specific specifications, followed by multiple coating applications of insulating varnish. The "flat" in flat enameled wire denotes the material's shape. Compared to enameled round copper wire or enameled hollow copper wire, flat enameled wire exhibits excellent insulation and corrosion resistance.
Telison's HB-AIW/200 is characterized by high heat resistance, high mechanical properties, high chemical resistance, exceptional mechanical strength, and excellent vibration resistance. It is self-supporting and does not rely on external structural aids such as bobbins, frames, clamps, or tie-wraps. It is primarily used in new energy vehicle traction motors (for stator windings), high-end industrial servo motors and spindle motors, as well as transformers and inductors within On-Board Chargers (OBC).
Features
- Telison's HB-AIW/200 is characterized by high heat resistance and mechanical performance
- Excellent chemical resistance
- Exceptional mechanical strength and vibration resistance
- Self-supporting; does not rely on external aids such as bobbins, frames, clamps, or tie-wraps
- Uniform enamel coating application, ensuring superior insulation properties
- Excellent winding performance and bendability, with elongation exceeding 30%
- Primarily used in new energy vehicle traction motors (for stator windings), high-end industrial servo motors and spindle motors, as well as transformers and inductors within On-Board Chargers (OBC).
- Compliant with NEMA, IEC, JIS, or customer-specified standards
|
HB-AIW/200 |
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|
Thermal Class |
Thermal Shock Temperature GB/T 7095.5-7 IEC 60317-27-29 |
Breakdown Voltage GB/T 7095.5-7 IEC 60317-27-29 |
Elongation IEC 60317-0-2 |
Solderability |
Bondability |
|
200℃ |
≥220℃ |
≥700V |
≥30% |
Non-solderable |
Self-bonding |
Specifications
Product Dimensions and performance standards
Products Size Range: Wide: 0.50-7.00mm Thickness: 0.08-1.60mm Minimum Insulation Thickness: 0.01mm(Single Side)
Wire Types: UEW, EI/AIW, AIW, PIW,HB-UEW, HB-EI/AIW, HB-AIW, HB-PIW
|
Number |
Size(mm) |
Thickness( With Paint Film,mm) |
Wide Range( With Paint Film,mm) |
Breakdown Voltage(V) |
Elongation(%) |
Bondability(N) |
|
1 |
0.08*0.80 |
MAX≤0.14 |
MAX≤0.91 |
≥700V |
≥30 |
≥0.3 |
|
2 |
0.10*1.00 |
MAX≤0.16 |
MAX≤1.11 |
≥700V |
≥30 |
≥0.3 |
|
3 |
0.11*1.20 |
MAX≤0.17 |
MAX≤1.31 |
≥700V |
≥30 |
≥0.3 |
|
4 |
0.13*1.00 |
MAX≤0.19 |
MAX≤1.11 |
≥700V |
≥30 |
≥0.3 |
|
5 |
0.15*1.00 |
MAX≤0.21 |
MAX≤1.11 |
≥700V |
≥30 |
≥0.3 |
|
6 |
0.15*1.20 |
MAX≤0.21 |
MAX≤1.31 |
≥700V |
≥30 |
≥0.3 |
|
7 |
0.15*1.50 |
MAX≤0.21 |
MAX≤1.61 |
≥700V |
≥30 |
≥0.3 |
|
8 |
0.15*2.00 |
MAX≤0.21 |
MAX≤2.11 |
≥700V |
≥30 |
≥0.3 |
|
9 |
0.16*1.45 |
MAX≤0.22 |
MAX≤1.51 |
≥700V |
≥30 |
≥0.3 |
|
10 |
0.18*1.00 |
MAX≤0.24 |
MAX≤1.11 |
≥700V |
≥30 |
≥0.3 |
|
11 |
0.20*1.20 |
MAX≤0.26 |
MAX≤1.31 |
≥700V |
≥30 |
≥0.3 |
|
12 |
0.20*1.50 |
MAX≤0.26 |
MAX≤1.61 |
≥700V |
≥30 |
≥0.3 |
|
13 |
0.20*1.80 |
MAX≤0.26 |
MAX≤1.91 |
≥700V |
≥30 |
≥0.3 |
|
14 |
0.20*2.40 |
MAX≤0.26 |
MAX≤2.51 |
≥700V |
≥30 |
≥0.3 |
|
15 |
0.20*2.50 |
MAX≤0.26 |
MAX≤2.61 |
≥700V |
≥30 |
≥0.3 |
|
16 |
0.25*3.00 |
MAX≤0.31 |
MAX≤3.11 |
≥700V |
≥30 |
≥0.3 |
|
17 |
0.28*3.00 |
MAX≤0.34 |
MAX≤3.11 |
≥700V |
≥30 |
≥0.3 |
|
18 |
0.30*1.20 |
MAX≤0.36 |
MAX≤1.31 |
≥700V |
≥30 |
≥0.3 |
|
19 |
0.30*1.50 |
MAX≤0.36 |
MAX≤1.61 |
≥700V |
≥30 |
≥0.3 |
|
20 |
0.30*2.00 |
MAX≤0.36 |
MAX≤2.11 |
≥700V |
≥30 |
≥0.3 |
|
21 |
0.32*1.80 |
MAX≤0.38 |
MAX≤1.91 |
≥700V |
≥30 |
≥0.3 |
|
22 |
0.34*1.40 |
MAX≤0.40 |
MAX≤1.51 |
≥700V |
≥30 |
≥0.3 |
|
23 |
0.40*1.20 |
MAX≤0.46 |
MAX≤1.31 |
≥700V |
≥30 |
≥0.3 |
|
24 |
0.40*1.50 |
MAX≤0.46 |
MAX≤1.61 |
≥700V |
≥30 |
≥0.3 |
|
25 |
0.40*2.00 |
MAX≤0.46 |
MAX≤2.11 |
≥700V |
≥30 |
≥0.3 |
|
26 |
0.40*3.00 |
MAX≤0.46 |
MAX≤3.11 |
≥700V |
≥30 |
≥0.3 |
|
27 |
0.40*3.30 |
MAX≤0.46 |
MAX≤3.41 |
≥700V |
≥30 |
≥0.3 |
|
28 |
0.40*4.50 |
MAX≤0.46 |
MAX≤4.61 |
≥700V |
≥30 |
≥0.3 |
|
29 |
0.47*3.53 |
MAX≤0.53 |
MAX≤3.64 |
≥700V |
≥30 |
≥0.3 |
|
30 |
0.49*1.60 |
MAX≤0.55 |
MAX≤1.71 |
≥700V |
≥30 |
≥0.3 |
|
31 |
0.50*1.50 |
MAX≤0.56 |
MAX≤1.61 |
≥700V |
≥30 |
≥0.3 |
|
32 |
0.50*1.80 |
MAX≤0.56 |
MAX≤1.91 |
≥700V |
≥30 |
≥0.3 |
|
33 |
0.50*4.50 |
MAX≤0.56 |
MAX≤4.61 |
≥700V |
≥30 |
≥0.3 |
|
34 |
0.60*2.00 |
MAX≤0.66 |
MAX≤2.11 |
≥700V |
≥30 |
≥0.3 |
|
35 |
0.80*3.80 |
MAX≤0.86 |
MAX≤3.91 |
≥700V |
≥30 |
≥0.3 |
|
36 |
0.80*4.00 |
MAX≤0.86 |
MAX≤4.11 |
≥700V |
≥30 |
≥0.3 |
Manufacturing Scope of Flat Wire
Certificate
The product has been certificated by SGS and UL
Application
Telison's HB-AIW/200 is primarily used in new energy vehicle traction motors (for stator windings), high-end industrial servo motors and spindle motors, as well as transformers and inductors within On-Board Chargers (OBC)
Package
|
Bobbin Type |
Flange Diameter |
Barrel Diameter |
Barrel Length |
Flange Thickness |
Axis Hole |
Standard Weight of Wire Carried |
||||
|
|
P-5 |
160 |
90 |
90 |
12 |
20 |
5.0±1 |
|||
|
P-10 |
200 |
90 |
110 |
12 |
25 |
9.0+5 |
||||
|
P-30 |
300 |
130 |
130 |
15 |
31 |
25.0+ 10 |
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