Name: China Class 180 Self Bonding Enameled Flat Wire Manufacturers Suppliers Factory - Telison
Brand: Telison
SKU: 289433095

Telison has pioneered the adoption of industry-leading, fully automated flat enameled wire production equipment. The facility currently operates multiple integrated automated production lines, specializing in precision miniature enameled flat copper wire, high-performance copper-clad aluminum enameled wire, and lead-free tinned flat copper wire. Our products offer diverse temperature resistance ratings up to 240℃, and customization options are available for clients.

Description

Flat enameled wire refers to a winding wire produced by drawing, extruding, or rolling an oxygen-free copper rod through a die of specific specifications, followed by multiple coating applications of insulating varnish. The "flat" in flat enameled wire denotes the material's shape. Compared to enameled round copper wire or enameled hollow copper wire, flat enameled wire exhibits excellent insulation and corrosion resistance.

Telison's HB-UEW is developed based on the UEW/180 wire, an outer solvent-based or thermoplastic bondable overcoat is applied. Bonding can be activated by heat or solvent. This overcoat exhibits excellent chemical compatibility with the underlying insulation layer, and the bonded assembly demonstrates improved moisture resistance. After winding, coils can be formed without the need for a supporting mold, thereby reducing processing time. Primary applications include wireless charging coils, micro-relays and sealed solenoid valve coils, RFID tag antennas, and high-frequency air-core inductors.

Features

Telison's HB-UEW is developed based on the UEW/180 wire, an outer solvent-based or thermoplastic bondable overcoat is applied.
Bonding can be activated by heat or solvent
The overcoat exhibits excellent chemical compatibility with the underlying insulation layer
Excellent solderability and high resisitance at 390°C±5℃
High mechanical strength and excellent vibration resistance.
After winding, coils can be formed without the need for a supporting mold, thereby reducing processing time.
Uniform enamel coating application, ensuring superior insulation properties
Excellent winding performance and bendability, with elongation exceeding 30%
Primary applications include wireless charging coils, micro-relays and sealed solenoid valve coils, RFID tag antennas, and high-frequency air-core inductors.
Compliant with NEMA, IEC, JIS, or customer-specified standards

Specifications

HB-UEW

Thermal Class

Thermal Shock Temperature

GB/T 7095.5-7 IEC 60317-27-29

Breakdown Voltage

GB/T 7095.5-7 IEC 60317-27-29

Elongation
GB/T 7095.1

IEC 60317-0-2

Solderability

Bondability

180℃

≥200℃

≥700V

≥30%

390℃±5℃

Self-bonding

Product Dimensions and performance standards

Products Size Range: Wide: 0.50-7.00mm Thickness: 0.08-1.60mm Minimum Insulation Thickness: 0.01mm(Single Side)
Wire Types: UEW, EI/AIW, AIW, PIW,HB-UEW, HB-EI/AIW, HB-AIW, HB-PIW

Number	Size(mm)	Thickness( With Paint Film,mm)	Wide Range( With Paint Film,mm)	Breakdown Voltage(V)	Elongation(%)	Bondability(N)
1	0.08*0.80	MAX≤0.14	MAX≤0.91	≥700V	≥30	≥0.3
2	0.10*1.00	MAX≤0.16	MAX≤1.11	≥700V	≥30	≥0.3
3	0.11*1.20	MAX≤0.17	MAX≤1.31	≥700V	≥30	≥0.3
4	0.13*1.00	MAX≤0.19	MAX≤1.11	≥700V	≥30	≥0.3
5	0.15*1.00	MAX≤0.21	MAX≤1.11	≥700V	≥30	≥0.3
6	0.15*1.20	MAX≤0.21	MAX≤1.31	≥700V	≥30	≥0.3
7	0.15*1.50	MAX≤0.21	MAX≤1.61	≥700V	≥30	≥0.3
8	0.15*2.00	MAX≤0.21	MAX≤2.11	≥700V	≥30	≥0.3
9	0.16*1.45	MAX≤0.22	MAX≤1.51	≥700V	≥30	≥0.3
10	0.18*1.00	MAX≤0.24	MAX≤1.11	≥700V	≥30	≥0.3
11	0.20*1.20	MAX≤0.26	MAX≤1.31	≥700V	≥30	≥0.3
12	0.20*1.50	MAX≤0.26	MAX≤1.61	≥700V	≥30	≥0.3
13	0.20*1.80	MAX≤0.26	MAX≤1.91	≥700V	≥30	≥0.3
14	0.20*2.40	MAX≤0.26	MAX≤2.51	≥700V	≥30	≥0.3
15	0.20*2.50	MAX≤0.26	MAX≤2.61	≥700V	≥30	≥0.3
16	0.25*3.00	MAX≤0.31	MAX≤3.11	≥700V	≥30	≥0.3
17	0.28*3.00	MAX≤0.34	MAX≤3.11	≥700V	≥30	≥0.3
18	0.30*1.20	MAX≤0.36	MAX≤1.31	≥700V	≥30	≥0.3
19	0.30*1.50	MAX≤0.36	MAX≤1.61	≥700V	≥30	≥0.3
20	0.30*2.00	MAX≤0.36	MAX≤2.11	≥700V	≥30	≥0.3
21	0.32*1.80	MAX≤0.38	MAX≤1.91	≥700V	≥30	≥0.3
22	0.34*1.40	MAX≤0.40	MAX≤1.51	≥700V	≥30	≥0.3
23	0.40*1.20	MAX≤0.46	MAX≤1.31	≥700V	≥30	≥0.3
24	0.40*1.50	MAX≤0.46	MAX≤1.61	≥700V	≥30	≥0.3
25	0.40*2.00	MAX≤0.46	MAX≤2.11	≥700V	≥30	≥0.3
26	0.40*3.00	MAX≤0.46	MAX≤3.11	≥700V	≥30	≥0.3
27	0.40*3.30	MAX≤0.46	MAX≤3.41	≥700V	≥30	≥0.3
28	0.40*4.50	MAX≤0.46	MAX≤4.61	≥700V	≥30	≥0.3
29	0.47*3.53	MAX≤0.53	MAX≤3.64	≥700V	≥30	≥0.3
30	0.49*1.60	MAX≤0.55	MAX≤1.71	≥700V	≥30	≥0.3
31	0.50*1.50	MAX≤0.56	MAX≤1.61	≥700V	≥30	≥0.3
32	0.50*1.80	MAX≤0.56	MAX≤1.91	≥700V	≥30	≥0.3
33	0.50*4.50	MAX≤0.56	MAX≤4.61	≥700V	≥30	≥0.3
34	0.60*2.00	MAX≤0.66	MAX≤2.11	≥700V	≥30	≥0.3
35	0.80*3.80	MAX≤0.86	MAX≤3.91	≥700V	≥30	≥0.3
36	0.80*4.00	MAX≤0.86	MAX≤4.11	≥700V	≥30	≥0.3

Manufacturing Scope of Flat Wire

product-1537-840

Certificate

product-1510-714

The product has been certificated by SGS and UL

Application

Telison's HB-UEW Primary applications include wireless charging coils, micro-relays and sealed solenoid valve coils, RFID tag antennas, and high-frequency air-core inductors.